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Precision PC Injection Molding Excellence: Your Trusted China Manufacturer

ISO 9001 & ISO 14001 Certified | OEM/ODM Specialist | 20+ Years Global Supply Experience

As a premier China PC injection molding manufacturer, Yongchao has delivered mission-critical components for Fortune 500 clients across Europe, North America, and Asia since 2002. Our Dongguan-based factory specializes in high-end PC injection lamp molding processing and applications requiring ±0.05mm tolerances. When customer needs Class A finishes, our custom PC injection molding expertise reduced their tooling lead time by 40% while achieving zero defect rates across 100,000 units. We guarantee RoHS-compliant solutions from prototype to mass production.
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pc injection molding
Check below the produce done by us recently, it’s in material PC SABIC LEXAN LS2

Why PC Outperforms Alternatives

Property PC ABS PP
Impact Strength 850 J/m (unbreakable lenses) 400 J/m 35 J/m
Heat Resistance 135°C continuous 85°C 100°C
Optical Clarity 89% light transmission Opaque Translucent
Wall Thickness 0.5mm min. 1.0mm min. 0.8mm min.

Processing Essentials:

● PC injection molding temperature: 280-320°C (536-608°F) for optimal flow
● PC ABS injection molding temperature: 240-260°C (464-500°F)
● Injection molding PC ABS minimum wall thickness: 0.8mm (0.031")
Project management

Yongchao’s Specialized Services:

1. Clear Lamp Manufacturing Excellence

As an OEM high-end PC clear lamp molding processing factory, we deliver:
● Seamless PC/TPU or PC/ABS injection molding combinations
● Custom textures: Diamond-cut patterns, soft-touch coatings

2. Optical-Grade Transparency

● >89% light transmission (medical lenses, drone camera housings)
● Anti-yellowing guarantee through controlled PC injection molding temperature

3. Complex Geometry Mastery

● Injection molding PC ABS minimum wall thickness down to 0.8mm
● Gas-assisted molding for thick sections (>5mm)

4. Inside Our China PC Injection Molding Factory

Advanced Manufacturing Infrastructure
● 39 Injection Presses (10-550 ton)
● Tooling Shop: CNC, Mirror EDM, CMM inspection

If we can be of assistance with your PC injection molding project call us at +86 177 2234 8956 or use our Contact Form.
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FAQ: Expert Answers

Q: How do you prevent bubbles in transparent PC?

A: We maintain strict PC injection molding temperature control (<300°C) and use vacuum drying (4hrs @120°C) to keep moisture <0.02%

Q: Do you support low-volume orders?

A: Yes – no MOQ for prototype mold.

Q: Why choose PC over acrylic (PMMA) for lenses?

Factor PC PMMA
Impact Strength 15x higher Brittle
Heat Resistance 135°C 80°C
Cost 20-30% higher Lower
PC is essential for safety-critical optics like automotive headlamps.

Why Global Brands Choose Yongchao

● China PC injection molding supplier
● 45% faster tooling vs. industry average
● Dedicated project managers for EU/US time zones